Rubber Mallets

top picks

What’s in the Toolbox

tool

features

options

  • Designed to reduce bounce back and enhance your control for every strike, unlike other rubber hammers
  • Premium rubber head helps to eliminate damage to your striking surface
  • Versatility at its finest and perfect for sheet metal forming, upholstery, automotive, furniture assembly, tile setting, flooring installs and even a great camping hammer
  • Creating a lightweight feel that fits the grip of the user’s hand, ensuring comfort and control
  • Proudly American made in Rockford, IL using only the finest American steel

Option 1
1 PACK
(1) 504g (18 oz) Rubber Mallet Grey with Bounce Resistant Head and Hickory Wood Handle (DH-18N)

  • Durable rubber mallet hammer head for soft blow strike that doesn’t damage
  • Extra strength fiberglass handle with shock absorption design
  • Ergonomic non slip rubber grip
  • Multi use rubber mallet for flooring, tent stakes, woodworking, jewelry, laminate, soft blow tasks, construction, auto work, carpentry
  • Lifetime warranty

Option 1
1 PACK
(1) 450g (16 oz) Rubber Mallet with Fiberglass Ergonomic Grip Handle

Option 2
2 PACK
(2) 450g (16 oz) Rubber Mallet with Fiberglass Ergonomic Grip Handle

Option 3
6 PACK
(6) 450g (16 oz) Rubber Mallet, with Fiberglass Ergonomic Grip Handle

  • An optimized design securely fastens the hammer head to its hickory handle
  • The optimal hammer for framers, roofers, carpenters, contractors, tradesman & serious DIYers
  • Versatility at its finest and perfect for sheet metal forming, upholstery, automotive, furniture assembly, tile setting, flooring installs, & even a great camping hammer
  • Creating a lightweight feel that fits the grip of the user’s hand, ensuring comfort & control
  • Proudly American made in Rockford, IL using only the finest American steel

Option 1
1 PACK
(1) 340g (12 oz) Rubber Mallet Double Face with Soft/Hard Tips and Hickory Wood Handle (DFH-12)

Option 2
1 PACK
(1) 680g (24 oz) Rubber Mallet Double Face with Soft/Hard Tips and Hickory Wood Handle (DFH24)

  • Replacement no mar fiberglass flooring mallet with rubber head and padded grip
  • Safe to use on both finished and unfinished flooring surfaces
  • Durable and high quality steel, fiberglass, and rubber construction extends the life of the parts
  • Lightweight to reduce fatigue and increase productivity while working

Option 1
1 PACK
(1) Flooring Rubber Mallet with Fiberglass Padded Grip (RPESTM)

  • Head holds vibration dampening shot for increase power and control, far exceeding a standard rubber mallet
  • Designed with extreme durability for the toughest jobs in mind
  • Versatility at its finest and perfect for sheet metal forming, upholstery, automotive, furniture assembly, tile setting, flooring installs, and even a great camping hammer
  • Comfortable, durable vinyl grip for a strong hold in all conditions
  • Oil and chemical resistant – perfect for the automotive garage as well as many other job sites

Option 1
1 PACK
(1) 740g (26 oz) Rubber Mallet with No-Mar Polyurethane Cushion Grip Handle (CCD26)

Option 2
1 PACK
(1) 1,275g (45 oz) Rubber Mallet with No-Mar Polyurethane Cushion Grip Handle (CCD45)

Option 3
1 PACK
(1) 1,505g (53 oz) Rubber Mallet with No-Mar Polyurethane Cushion Grip Handle (CCD53)

a Tool for Every Job

BUYERS GUIDE

Rubber Mallets

Rubber Mallet Types:

It’s important to recognize the different types available to suit your specific needs. The most common types are standard rubber mallets and dead blow mallets. Standard rubber mallets are versatile ideal for general use such as assembling furniture, laying tiles or light demolition work. Dead blow mallets contain a hollow head filled with steel shot or sand which minimizes rebound and delivers a more controlled impact. This type is particularly useful for precision work where controlled force is necessary such as in automotive repairs or fine woodworking.

Evaluating Build Quality and Durability:

The build quality of a ball peen hammer significantly impacts its performance and longevity. Look for hammers forged from high quality steel as this ensures the head can withstand repeated impacts without chipping or deforming. The connection between the head and the handle should be secure; loose heads can lead to inefficient strikes and potential safety hazards. Many high end hammers feature a head that is either epoxy bonded or securely wedged into the handle. Checking for these features can help ensure the hammer will endure rigorous use over time.

Handle Material and Durability:

The handle material of a rubber mallet significantly impacts its durability and user comfort. Wooden handles are traditional and provide a good grip but they can splinter or break under heavy use. Fiberglass handles offer a great balance of strength and lightness being both durable and shock absorbent. Metal handles often encased in a rubber or plastic grip are the most robust but can be heavier and less comfortable for extended use. Choosing a handle material that suits your specific applications and comfort preferences is essential for prolonged use and efficiency.

Weight and Size Considerations:

The weight and size of the rubber mallet are crucial factors that affect its performance. Heavier mallets provide more force and are ideal for tasks that require significant impact such as driving stakes or breaking up materials. However, they can be tiring to use over long periods. Lighter mallets on the other hand offer better control and are suitable for delicate tasks where precision is key. It’s important to match the weight and size of the mallet to the specific tasks you intend to perform to ensure effective and efficient use.

Ergonomic Design and Grip:

Ergonomics play a significant role in the comfort and usability of a rubber mallet. A well designed mallet should have a balanced weight distribution and a handle that fits comfortably in your hand. Look for handles with non slip grips which provide better control and reduce the risk of the mallet slipping during use. Rubber or textured handles can enhance grip security making the mallet easier to handle especially during prolonged tasks. Ensuring the mallet is comfortable to hold and use will help prevent hand fatigue and increase your work efficiency.

Application-Specific Features:

Certain features can enhance the functionality of a rubber mallet for specific applications. For example some mallets have replaceable heads allowing you to switch out worn or damaged heads without replacing the entire tool. Others may feature dual heads with varying hardness levels for greater versatility. These features can be particularly useful if you perform a variety of tasks requiring different levels of impact. Identifying the features that align with your work can improve the mallet’s effectiveness and extend its lifespan.

Brand Reputation and Price:

When purchasing a rubber mallet, considering the brand reputation and price can guide you toward a quality product. Reputable brands often provide better quality control, durability and warranties ensuring your mallet lasts longer and performs reliably. While it might be tempting to choose the cheapest option investing in a well known brand can save you money in the long run by reducing the need for frequent replacements. Reading reviews and seeking recommendations can help you identify reliable brands that offer good value for money.

UNVEILING THE pros AND conS

Rubber Mallets

pros

  • One of the primary advantages of rubber mallets is their ability to deliver force without damaging the surface of the material being worked on. This makes them ideal for tasks that involve delicate or finished surfaces such as installing tile, working with softwood or assembling furniture. The rubber head ensures that even forceful blows don’t leave dents, scratches or marks.
  • Rubber mallets provide a controlled impact which is particularly useful in precision work. For example when fitting pieces together in woodworking or adjusting components in metalwork the softer head of a rubber mallet allows for incremental adjustments without the risk of over hitting or causing misalignment.
  • Dead blow rubber mallets which contain sand or steel shot inside the head offer the advantage of reduced rebound. This means that the energy from the strike is absorbed within the mallet allowing for more precise and effective blows. This feature is beneficial in automotive work, machinery maintenance and other tasks where controlled force is crucial.
  • Rubber mallets are versatile tools used in a wide range of applications. From DIY home improvement projects to professional construction and automotive repairs their gentle yet effective striking capability makes them suitable for numerous tasks. They are especially useful for jobs that require assembling or adjusting parts without causing damage.
  • Modern rubber mallets are often designed with ergonomics in mind featuring comfortable handles and balanced weight distribution. This reduces hand fatigue and allows for extended use without discomfort which is important in both professional and DIY settings where long periods of tool use are common.

cons

  • While the gentle impact of a rubber mallet is an advantage for delicate tasks, it can be a disadvantage for jobs that require significant force. For heavy duty applications such as breaking concrete or driving large stakes a metal hammer would be more effective. The softer head of a rubber mallet simply doesn’t provide the necessary impact for such tasks.
  • Over time the rubber head of a mallet can wear down especially with heavy use. This can reduce the effectiveness of the tool and may require replacement. While some rubber mallets have replaceable heads those that don’t can become less useful as the head deteriorates.
  • Rubber mallets are not as effective on hard materials like metal or concrete where more force and a harder striking surface are needed. For these materials a traditional metal hammer is usually a better choice as it can deliver the necessary impact without the risk of breaking.
  • The rubber head of a mallet can sometimes slip off smooth surfaces especially if they are wet or greasy. This can reduce control and effectiveness particularly in situations where precise strikes are necessary. In contrast a metal hammer’s harder surface can grip better providing more reliable contact.
  • While lighter rubber mallets are easier to handle for delicate tasks they may not provide the necessary momentum for more forceful applications. Heavier rubber mallets can be cumbersome and cause fatigue reducing their practicality for extended use in larger projects.