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Best Plasma Cutters
top picks
Ranking
What’s in the Toolbox
tool
Good Points
tool overVIEW
HYPERTHERM (088079) BEST Plasma Cutter OVERALL
The HYPERTHERM Powermax30 XP Plasma Cutter (088079) offers exceptional performance in a compact and highly portable design. This two-in-one system is perfect for both thick and thin metal cutting with the ability to cut up to 16 mm (5/8″) of metal. The Fine Cut consumables make it ideal for detailed thin metal cutting ensuring a smooth and clean cut every time. Designed for durability the new Duramax LT Torch is built to withstand both impact and heat offering a long-lasting tool that can handle demanding tasks in various environments.
At just 9.7kgs (21.4 lbs.), the HYPERTHERM (088079) is lightweight and comes with a carry strap making it easy to transport from job to job. The rugged 4.5m (15 ft.) torch lead is equipped with strain reliefs on both ends to protect it during heavy use. The system is incredibly easy to use featuring a simple one-knob interface and providing superior cut quality with minimal edge preparation. Thanks to its Auto-Voltage technology the HYPERTHERM (088079) automatically adapts to 120 Volts or 240 Volts power allowing for hassle-free operation wherever you need it. With no need for expensive and hazardous gases, this plasma cutter uses only compressed air for operation ensuring safety and cost effectiveness.
features
HYPERTHERM (088079) BEST Plasma Cutter OVERALL
tool overVIEW
LOTOS (LTP5000D) Best Plasma Cutter RUNNER UP
The LOTOS Plasma Cutter (LTP5000D) is designed for strong performance in a compact and portable package making it ideal for home DIY projects and light-duty business applications. The 50 Amp pilot arc feature ensures consistent cutting on rough, dirty or painted surfaces providing a clean and smooth cut every time. The LOTOS (LTP5000D) is equipped with advanced MOSFET transistors and switch power inverter technology which reduce the size and weight of the main transformer while boosting efficiency by 30%.
It is a dual-voltage plasma cutter that operates on both 110 Volts and 220 Volts with automatic voltage adjustment and dual frequency capability making it suitable for various power sources. The LOTOS (LTP5000D) is capable of cutting a wide range of materials including stainless steel, alloy steel, mild steel, copper and aluminum. It provides maximum severance cuts of 20mm (3/4″) on mild steel, 16mm (5/8″) on stainless steel and 12mm (1/2″) on aluminum.
The LOTOS (LTP5000D) has a compact design with a weight of just 9.5kgs (20.9 lbs.) making it easy to transport. It comes with a 4m (13 ft.) plasma cutting torch, a ground cable, an air filter regulator and necessary consumables.
features
LOTOS (LTP5000D) Best Plasma Cutter RUNNER UP
tool overVIEW
PRIMEWELD (CUT50D) Best Plasma Cutter ON A BUDGET
The PRIMEWELD 50A Plasma Cutter (CUT50D) combines portability, power and precision making it an essential tool for fabricators and DIY enthusiasts. This 50 Amp air inverter plasma cutter is designed to tackle a variety of cutting applications with ease delivering professional-grade performance in a compact lightweight package. Capable of cutting up to 12mm (1/2”) steel plate, the PRIMEWELD (CUT50D) proves that portability doesn’t mean sacrificing heavy duty functionality.
Thanks to its MOSFET inverter technology, the PRIMEWELD (CUT50D) offers unparalleled control and efficiency. It excels at delicate tasks cutting sheet metal as thin as 22 Gauge without damaging edges reducing prep time for welding. The high-frequency arc control enables precise cuts using a non-pilot “touch and lift” arc start making it a reliable choice for drag starts and fine work. Whether you’re tackling auto body repairs, workshop projects or home improvements this plasma cutter simplifies the job.
The PRIMEWELD (CUT50D) runs on dual-voltage input power operating with either 110 Volts or 220 Volts outlets using an adapter pigtail. PrimeWeld backs this robust machine with a no hassle three-year warranty and offers live support to ensure your success. Durable and versatile, it’s a powerful addition to any toolbox.
features
PRIMEWELD (CUT50D) Best Plasma Cutter ON A BUDGET
tool overVIEW
LOTOS (LTP5800D) Best Plasma Cutter AS AN ALTERNATIVE
The LOTOS Plasma Cutter (LTP5800D) is a game changer for precision cutting, delivering exceptional performance with its all-new 58 Amp output. This advanced plasma cutter achieves clean cuts up to 16mm (5/8”) and severance cuts up to 20mm (3/4”) making it ideal for demanding tasks. Featuring a 15% boost in cutting speed, the LOTOS (LTP5800D) ensures smooth fine edges with minimal slag, combining speed and accuracy for professional-grade results. Whether you’re working on stainless steel, alloy steel, mild steel, copper or aluminum, this machine guarantees seamless cutting performance.
The LOTOS (LTP5800D) is packed with innovative functions for enhanced usability. Its large LED display and user-friendly controls allow for precise adjustments. The Pilot Arc Time Adjustment provides up to 15 seconds of continuous arc for cutting through mesh metal with ease. The Input Air Pressure Range Reminder ensures optimal cutting conditions while the adjustable Post-Flow Time (2-10 seconds) cools the torch head extending the lifespan of consumables. The newly upgraded torch and consumables further enhance cutting precision and durability, significantly lowering usage costs.
Designed for convenience this compact plasma cutter is easy to transport featuring a convenient handle and a quick 1-minute setup. The front mounted regulator ensures precise pressure adjustments guaranteeing an air leakage-free operation for efficient and reliable performance.
features
LOTOS (LTP5800D) Best Plasma Cutter AS AN ALTERNATIVE
BEST Plasma Cutters
tool Specification comparison table
Power Supply Type
Inverter – IGBT
MOSFET
MOSFET
Inverter – IGBT
Input Voltage
120 Volts / 240 Volts
120 Volts / 240 Volts
110 Volts / 220 Volts
120 Volts / 240 Volts
Output Current
15 Amps – 30 Amps
10 Amps – 50 Amps
20 Amps – 40 Amps (110 Volts)
25 Amps – 50 Amps (220 Volts)
10 Amps – 58 Amps
Duty Cycle
@ 40°C (104°F)
20%, (120 Volts)
35%, (240 Volts)
@ 40°C (104°F)
60% @ 35 Amps (120 Volts)
60% @ 50 Amps (240 Volts)
@ 25°C (78°F)
60% @ 40 Amps (110 Volts)
60% @ 50 Amps (220 Volts)
@ 40°C (104°F)
60% @ 35 Amps (120 Volts)
60% @ 58 Amps (240 Volts)
Included Components
(1) HYPERTHERM Plasma Cutter
(1) 4.5m (15′) Duramax™ LT hand torch with standard consumables
(1) 4.5m (15′) work clamp
(1) 240V / 20A plug with adapters for 120V / 15A and
240 V / 20A circuits
(1) Operator and Safety Manuals
(1) Consumable Kit with 1 Standard Nozzle, 1 Electrode,
1 FineCut® Nozzle and 1 FineCut Deflector
(1) Plastic Carry Case
(1) Carrying Strap
(1) Leather Gloves
(1) Shade 5 Glasses
(1) LOTOS (LTP5000D) Plasma Cutter
(1) Plasma Torch
(1) Plasma Consumables
(1) Ground Clamp and Cable
(1) User Manual
(1) PRIMEWELD Plasma Cutter
(1) AG60 Torch
(1) 4m (13 ft.) Torch Hose
(1) Air Regulator
(1) Air Supply Hose
(1) 3m (10 Ft.) Ground Clamp
(1) Reference Manual
(1) 240 Volt To 120 Volt Adapter Pigtail
(1) LOTOS (LTP5800D) Plasma Cutter
(1) 4m (13 ft.) Plasma Cutting Torch
(1) 1.8m (6 ft.) Ground Clamp
(1) Pre-Installed NEMA 6-50 50A Plug
(1) NPT 1/4” Industry Type D Plug, Air Filter Regulator and Consumables
(1) Instruction Manual
Cut Capacity
10mm (3/8″)
16mm (5/8″)
12mm (1/2″)
16mm (5/8″)
Severance Capacity
16mm (5/8″)
20mm (3/4″)
12mm (1/2”) @ 65 PSI (110 Volts)
16mm (5/8”) @ 65 PSI (220 Volts)
20mm (3/4″)
Recommended Gas Inlet Flow Rate/Pressure
113.3 l/min (4 SCFM) @ 80 PSI (5.5 Bar)
101.9 l/min (3.6 SCFM) @ 65 PSI (4.48 Bar)
101.9 l/min (3.6 SCFM) @ 65 PSI (4.48 Bar)
@ 45 PSI (3.1 Bar) (110 Volts)
101.9 l/min (3.6 SCFM) @ 65 PSI (4.48 Bar) (220 Volts)
Weight
9.7kgs (21.4 lbs.)
9.5kgs (20.9 lbs.)
8.9kgs (19.6 lbs.)
6.4kgs (14.1 lbs.)
Warranty Description
3 Year Limited Warranty
3 Year Limited Warranty
3 Year Limited Warranty
3 Year Limited Warranty
Item Model Number
088079
LTP5000D
CUT50D
LTP5800D
Plasma Cutters
0ther ALTERNATIves
what’s in the toolbox
tool
Key points
included components
Input Voltage: 220/240 Volts
Output Current: 20 – 80 Amps
Duty Cycle: 60% @ 80 Amps
100% @ 40 Amps
Cut Capacity: 25.4mm (1”)
Severance Capacity: 38mm (1-1/2”)
Weight: 24.0 kgs (53 lbs.)
Warranty Description: 1 Year Limited Warranty
Item Model No.: LTP8000
(1) LOTOS 80A Plasma Cutter
(1) Ground Clamp
(1) Plasma Cutting Torch
(1) Plasma Cutting Consumables
(1) Air Filter and Regulator
(1) Air Hose
(1) Air Hose Connector and Tools
Input Voltage: 240 Volts
Output Current: 20 – 60 Amps
Duty Cycle: 60% @ 60 Amps
100% @ 50 Amps
Cut Capacity: 20mm (3/4″)
Severance Capacity: 31.8mm (1-1/4”)
Weight: 21 kgs (50 lbs.)
Warranty Description: 5 Year Limited Warranty
Item Model No.: PowerPlasma 62i
(1) EVERLAST PowerPlasma 62i 60A Plasma Cutter
(1) 3.7m (12 ft.) iPT 60 Innotec Torch (1) Air Pressure Regulator/Water Trap
(1) Work Clamp
(1) Consumable and Fuse Kit
Input Voltage: 110/220 Volts
Output Current: 20 – 30 Amps (110 Volts)
20 – 60 Amps (220 Volts)
Duty Cycle: 60% @ 30 Amps (110 Volts)
100% @ 23 Amps (110 Volts)
60% @ 60 Amps (220 Volts)
100% @ 46 Amps (220 Volts)
Cut Capacity: 8mm (1/3″) @ (110 Volts)
20mm (4/5″) @ (220 Volts)
Severance Capacity: Not Available
Weight: 15.2 kgs (33.5 lbs.)
Warranty Description: 3 Year Limited Warranty
Item Model No.: CUT60
(1) PRIMEWELD 60A Plasma Cutter
(1) Cutting torch IPT60
(1) CNC Plug
(1) 3.7m (12 ft.) Ground Clamp
(1) 220 Volt to 110 Volt Power Adapter
(1) User Manual
Input Voltage: 120/240 Volts
Output Current: 20 – 50 Amps
Duty Cycle: 60% @ 25 Amps (120 Volts)
100% @ 20 Amps (120 Volts)
60% @ 50 Amps (240 Volts)
100% @ 40 Amps (240 Volts)
Cut Capacity: 20mm (3/4″)
Severance Capacity: 25.4mm (1”)
Weight: 16 kgs (35 lbs.)
Warranty Description: 5 Year Limited Warranty
Item Model No.: PowerPlasma 50S
(1) EVERLAST PowerPlasma 52i 50A Plasma Cutter
(1) 3.7m (12 ft.) iPT 60 Innotec Torch (1) Regulator/Water Trap/Filter Assembly
(1) Work Clamp
(1) Consumable and Fuse Kit
Input Voltage: 120 Volts
Output Current: 20 Amps
Duty Cycle: 35% at 20 Amps
Cut Capacity: 3.2mm (1/8”)
Severance Capacity: 6.4mm (1/4”)
Weight: 11.4 kgs (25.1 lbs.)
Warranty Description: 5-3-1 Year Limited Warranty
Item Model No.: 500564
(1) HOBART Airforce 12ci Plasma Cutter with Built-In Air Compressor
(1) 3.7m (12 ft.) XT12R Hand-Held Torch
(1) 3.7m (12 ft.) Work Cable with Clamp
(1) 2.1m (7 ft.) Power Cord with Plug
(1) Extra consumables (2 tips, standoff guide and electrode)
Input Voltage: 110/220 Volts
Output Current: 25 – 35 Amps (110 Volts)
20 – 55 Amps (220 Volts)
Duty Cycle: 60%, (110 Volts)
60%, (220 Volts)
Cut Capacity: 9mm (1/3”) @ (110 Volts)
12mm (1/2”) @ (220 Volts)
Severance Capacity: 12mm (1/2”) @ (110 Volts)
20mm (4/5”) @ (220 Volts)
Weight: 5.0 kgs (11.1 lbs.)
Warranty Description: 1 Year Limited Warranty
Item Model No.: CUT-55DS PRO
(1) YESWELDER 55A Plasma Cutter
(1) 3m (10 ft.) Ground Clamp
(1) Air Compressor Filter
(1) Adapter
(1) Gas Hose
(1) IPT40 Cutting Torch
(1) 1/4″ NPT Air Connector
(1) Teflon Sealing Tape
a Tool for Every Job
Plasma cutters are essential tools for tradespeople and DIYers, offering fast clean cuts through metal with minimal effort. Using a high-temperature plasma arc they slice through materials like steel, aluminum and copper with precision making them ideal for a wide range of applications. From professional fabrication and repair work to creative home projects, plasma cutters deliver exceptional performance every time.
For tradespeople, plasma cutters provide reliability and efficiency on demanding jobs. Their ability to handle thick materials and tough conditions makes them a go-to choice for metalworking professionals. Features like pilot arc technology and adjustable power settings ensure accuracy and control even on uneven or rusty surfaces.
DIY enthusiasts will appreciate the versatility and ease of use plasma cutters offer. Modern designs are compact and lightweight making them perfect for smaller workshops or portable setups. Whether you’re restoring a vehicle, crafting metal art or tackling home repairs a plasma cutter simplifies the process and delivers professional results.
BUYERS GUIDE
Plasma Cutters
Understanding Your Cutting Needs:
When choosing a plasma cutter consider the materials and thicknesses you plan to work with. Different models offer varying cutting capacities and selecting one that matches your needs ensures efficiency and performance. For example, if you regularly cut thick steel plates a high-amperage plasma cutter is essential. However, for lighter work or intricate designs a lower amperage model may suffice. Understanding your cutting requirements helps avoid overpaying for features you don’t need while ensuring the tool you select meets your expectations.
Power Supply Compatibility:
Plasma cutters run on different power inputs, commonly 120 Volts or 240 Volts and some offer dual-voltage options. If you need portability or flexibility a dual-voltage cutter is a wise choice as it adapts to varying power sources. Additionally, consider the available breakers in your workshop to ensure compatibility. Proper power matching not only optimizes performance but also prevents damage to your equipment or electrical system.
Key Features and Technology:
Advanced plasma cutters include features like pilot arc technology, drag start capabilities and post-flow air cooling. These enhance precision, ease of use and the lifespan of consumables. Look for models with user-friendly interfaces such as digital displays and adjustable settings to simplify operation. Innovative designs that allow cutting through rusty or painted surfaces can save time and effort particularly in industrial or repair applications.
Portability and Build Quality:
For tradespeople who work on-site or DIYers with limited space portability is a crucial factor. Lightweight and compact models with built-in handles make transportation easier without compromising power. Durability is equally important, rugged construction ensures the machine withstands tough environments. Consider a plasma cutter made with high-quality materials and designed to handle both heavy duty and intricate tasks.
Air Supply Requirements:
Plasma cutters require a consistent and clean air supply to function effectively. Many models utilize non-hazardous compressed air which makes them safe and cost-effective. However, it’s important to ensure your air compressor meets the pressure and flow rate requirements of the plasma cutter. Some units come with built-in air regulators and filters simplifying setup and maintaining optimal performance. Investing in a quality air supply system can enhance cutting precision and extend the life of your machine.
Cutting Speed and Quality:
The cutting speed and edge quality of a plasma cutter can significantly impact your workflow. High-amperage models typically cut faster and deliver cleaner results which is ideal for professional fabrication tasks. Conversely, lower-powered machines may suffice for smaller less demanding projects. Pay attention to reviews or test the cutter to ensure it produces minimal slag and smooth edges. Faster cleaner cuts save time on post-processing increasing overall efficiency.
Consumables and Maintenance:
Consumables such as torch tips and electrodes are essential components of a plasma cutter. Frequent use means these parts will wear out over time so it’s crucial to factor in their availability and cost. Consider machines with durable consumables designed to last longer reducing replacement frequency. Easy maintenance like accessible parts and self-cleaning features also keeps your plasma cutter running smoothly and minimizes downtime.
Budget and Warranty:
While plasma cutters range in price, it’s important to balance your budget with the features you need. Investing in a model that offers durability and efficiency may cost more initially but saves money on repairs and replacements over time. A strong warranty and accessible customer support provide peace of mind especially for long-term projects. Prioritize brands known for reliability and service to ensure your investment is well protected.